EL2000 Longwall Shearer

EL2000 Longwall Shearer

The EL2000 incorporates all the features and benefits that have been established with the Cat shearer range in a compact, rugged machine designed to meet the demands of high productivity in low- to medium-seam applications. The haulage system of the powerful EL2000 is tailored to the needs of high-productivity medium-seam applications with up to 125 kW (168 hp) AC drives.

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Seam Range1.8-4.5 m (71-177 in)

Haulage Power2 × 125 kW (2 × 168 hp) @ 50 Hz; 2 × 125 kW (2 × 168 hp) @ 60 Hz

Cutting Power2 × 500 kW (2 × 671 hp) @ 50 Hz; 2 × 600 kW (2 × 805 hp) @ 60 Hz

Haulage SystemAC

Coal Sizer134HP

Body Height20.5in

Haulage SpeedUp to 32 m/min (Up to 105 ft/min)

Operating Voltage2300V, 3300V, 4160V

Installed Power2548HP

Typical Machine Length45.1ft

Applicable Minimum Pan Width40.6in

Machine Weight - Approximate77ton (US)

Pump Motor67HP

Cutting Drum Diameter1.40-2.30 m (55-91 in)

Haulage PullUp to 920 kN/206,824 lbf (Up to 91 tonnes/100 tons)

Height Range1.80-4.50 m (71-177 in)

Available Haulage Motors2 × 125 kW (2 × 168 hp)

Cutting Height - Maximum163in

Cutting Height - Minimum75in

Height - Top of Machine Main Body60in

Clearance from Drum to AFC Toeplate12in

Distance Between Trapping Shoe Centers236in

Machine Height - Over Main Body60in

Distance Between Drums with Arms Horizontal554in

Ranging Arm Cutting Drum Diameter75in

AFC Pan Width - Maximum53in

Ranging Arm Length - Hinge to Drum111in

Maximum Cutting Drum Overall Width45in

Distance Between Ranging Arm Hinge Points332in

Vertical Tunnel Clearance26in

Shearer Drum Undercut of Floor20in

Diameter - Shearer Cutting Drum75in

AFC Pan Width - Minimum41in

Vertical Tunnel Clearance28in

Distance Between Trapping Shoe Centers258in

Maximum Cutting Drum Overall Width45in

Cutting Height - Maximum170in

Shearer Drum Undercut of Floor24in

Height - Top of Machine Main Body62in

Ranging Arm Length - Hinge to Drum111in

Diameter - Shearer Cutting Drum87in

Distance Between Ranging Arm Hinge Points332in

Clearance from Drum to AFC Toeplate12in

Distance Between Drums with Arms Horizontal554in

Ranging Arm Cutting Drum Diameter87in

AFC Pan Width - Minimum41in

AFC Pan Width - Maximum53in

Cutting Height - Minimum87in

Machine Height - Over Main Body62in

Clearance from Drum to AFC Toeplate12in

Ranging Arm Length - Hinge to Drum111in

Distance Between Trapping Shoe Centers236in

Cutting Height - Minimum98in

AFC Pan Width - Maximum53in

Shearer Drum Undercut of Floor26in

Diameter - Shearer Cutting Drum98in

Maximum Cutting Drum Overall Width45in

Height - Top of Machine Main Body65in

Vertical Tunnel Clearance31in

Distance Between Ranging Arm Hinge Points332in

AFC Pan Width - Minimum41in

Machine Height - Over Main Body65in

Ranging Arm Cutting Drum Diameter98in

Cutting Height - Maximum180in

Distance Between Drums with Arms Horizontal554in

RA560 (9)Vibration monitoring (optional)

RA560 (6)Maximum drum diameter of 2000 mm (79 in)

RA560 (3)Quillshaft transmission protection

RA560 (4)High-speed gears and idlers rated for 560 kW at 50 Hz (900 hp at 60 Hz), hub rated for 750 kW at 50 Hz (1,200 hp at 60 Hz).

RA560 (8)Robust cowl drive mechanism (optional)

RA560 (7)Available cutter motor – 500 kW at 50 Hz (805 hp at 60 Hz)

RA560 (5)Separate oil compartments for high speed and planetary section (optimal cooling and lubrication)

RA560 (2)Integral monitoring transducers

RA560 (1)Reconfigurable gear cassettes for adaptation of drum speeds

Type (8)Quillshaft transmission protection

Type (9)Machine parking brake (optional)

Type (2)Transmission rating of 150 kW (200 hp) providing designed redundancy

Type (6)Haulage unit accepts hydraulic motor for installation and face recovery

Type (1)Haulage motor limited to 125 kW (168 hp)

Type (4)Absolute encoder for accurate machine position detection (no reset devices at gate ends needed)

Type (3)Transmission reduction of 137:1

Type (5)Closed loop control for accurate load-sharing and increased service life of rackbar and sprocket

Type (7)Oil temperature monitoring

Type (10)Vibration monitoring (optional)

Available SolutionsWide range of dust suppression solutions available:
– Body sprays
– Spray booms
– Sloughing plate sprays
– Spray rings (in place of cowls)
– Shearer clearers

Type (2)Color graphic display

Type (3)Tilt, drop and impact detection

Type (1)Lightweight handheld device

Type (4)Transmission rating of 125 kW (168 hp) for low downdrives/150 kW (200 hp) for high downdrives

Type (1)Configurable for direct and indirect drives

Type (5)Trapping shoe with replaceable wear inserts (for indirect drives), safe and easy to replace

Type (7)Reconfigurable downdrive and shoe posts for different pan widths and seam heights

Type (3)Designed for superior serviceability with quick and easy access for maintenance (Higher variants use cartridge design for top drive wheel assembly/lower versions provide access via top cover)

Type (6)Suitable for all rack type systems

Type (2)Fully removable, modular gearbox

Minimum Pan Width40.6in

Haulage SystemAC inverter drive

Installed PowerUp to 1780 kW (Up to 2,387 hp)

Seam Range1.8-4.5 m (71-177 in)

Available Cutting Power2 × 500 kW (2 × 671 hp); 2 × 620 kW (2 × 831 hp); 2 × 750 kW (2 × 1,006 hp)

Pump Motor40HP

Cutting Drum Diameter1600-2500 mm (63-98.5 in)

Typical Machine Length - Drum Centers46.15ft

Machine Weight - Approximate77ton (US)

Operating Voltage3300V

Haulage Power2 × 125 kW (2 × 168 hp)

Haulage Speed (maximum) - High Downdrives98.8ft/min

Body Thickness24in

Haulage Pull (maximum) - Low Downdrives86.4ton (US)

Cutting Drum Speed - RA56033.5, 38.8 and 43.8 rpm

Cutting Drum Speed - RA75032.8, 37.4 and 45.2 rpm

Haulage Pull (maximum) - High Downdrives90ton (US)

Haulage Speed (maximum) - Low Downdrives102.9ft/min

Seam Range1.8-4.5 m (71-177 in)

Cutting Drum Diameter1600-2500 mm (63-98.5 in)

Haulage SystemAC inverter drive

Operating Voltage4160V

Available Cutting Power2 × 600 kW (2 × 805 hp); 2 × 740 kW (2 × 998 hp); 2 × 900 kW (2 × 1,207 hp)

Typical Machine Length - Drum Centers46.15ft

Machine Weight - Approximate77ton (US)

Pump Motor48HP

Installed PowerUp to 2086 kW (Up to 2,797 hp)

Minimum Pan Width40.6in

Haulage Power2 × 125 kW (2 × 168 hp)

Body Thickness24in

Haulage Pull (maximum) - Low Downdrives96.8ton (US)

Haulage Pull (maximum) - High Downdrives100.8ton (US)

Cutting Drum Speed - RA75039.4, 44.9 and 54.2 rpm

Haulage Speed (maximum) - Low Downdrives102.9ft/min

Cutting Drum Speed - RA56040.2, 46.6 and 52.6 rpm

Haulage Speed (maximum) - High Downdrives98.8ft/min

Type (1)Single powerpack with less parts to fail and less tasks for quick and easy maintenance

Type (5)For use with ISO 68 hydraulic oils

Type (2)Fixed displacement pump (Standard) – Capacity at 50 Hz: 49 L/min (10.8 gal/min); Capacity at 60 Hz: 59 L/min (13 gal/min); Operating Pressure: 280 bar (4,060 psi). Fixed displacement pump (Option) – Capacity at 50 Hz: 62 L/min (13.6 gal/min); Capacity at

Type (7)Reliable low-voltage pump motor rating of 30 kW @ 50 Hz (48 hp @ 60 Hz)

Type (3)Robust hydraulic reservoir of 140 L (37 gal) capacity

Type (4)Integral monitoring transducers (oil level and temperature)

Type (6)Available with 6 section valve bank

Type (8)Optional boost valve for accelerated gate end operations (recommended for cowls)

Type (2)High current carrying capacity of 400 amps; accommodation of trailing cables up to 120 mm² (4/0 AWG)

Type (5)Containing cutter motor contactors, circuit breakers, control transformer, current monitoring, HV fuses, earth leakage and visible disconnect

Type (3)Internal chassis can be ‘bench built,’ tested and stored

Type (1)This flameproof module contains most of the shearer electrical control and power distribution components.

Type (4)LV circuit breakers resettable through FLP cover (reduced downtime) Powerful PMC Evo-S control system with state-of-the-art Ethernet communication

TypeFlameproof module containing the main 253 kVA haulage transformer, power supplies, auxiliary transformer, drive system circuit breaker, hydraulic pump motor, and a 250 kW (335 hp) 600V AC inverter drive with integrated regenerative breaking.

Type (2)All electrical material is designed and certified to IEC standards and also complies with other regional and national standards, such as MSHA, GOST, MA, ATEX and DGMS, as well as Australia’s New South Wales and Queensland regulations.

Type (1)This model of shearer is available with headlights, cameras, methane monitoring, end displays and audible alarms.

Type (2)The hoses are assembled to Hose Assembly Standard DIN 20066.

Type (1)All hose assemblies are to ISO 6805 and proof tested according to EN ISO 1402.

Type (3)Hose selection and routing per industry standard best practices (including MDG41, ISO TS 17165N2 and SAE J1273)

Type (4)Cat® hoses are aligned with the standards of MSHA, DGMS and MA

Type (4)Cat hoses are aligned with the standards of MSHA, DGMS and MA. MDG 41 compliant hoses are available for Australia.

Type (3)Hose selection and routing per industry standard best practices (including MDG41, ISO TS 17165N2 and SAE J1273).

Type (2)The hoses are assembled to Hose Assembly Standard DIN 20066.

Type (1)All Cat hose assemblies are designed according to ISO 6805 and proof tested according to EN ISO 1402.

Type (6)Onboard water filtration (optional)

Type (5)Stainless steel fittings (optional)

TypeA comprehensive health monitoring system is available, including oil levels and temperatures, flows, pressures and vibration analysis.

Type (3)Fast Ethernet Broadband communication allows enhanced diagnostics and analysis

Type (8)Pan Angle Measurement System (PAMS) enabling fully automated gate end cutting sequences without machine operator interactions (optional)

Type (2)Modular design allows individual configuration (from basic monitoring and protection to advanced automation) to meet customer requirements

Type (7)Shearer automation levels available:
– Standard Machine Control
– Basic Automation
– Advanced Automation (including face alignment horizon control)

Type (9)Horizon Control from PMC-R Controls to allow corrections to Floor and Roof drum cutting heights (optional)

Type (4)Control system architecture with backup functionality

Type (10)Shearer Remote Operation to allow machine control from a safe remote location outside the face (optional)

Type (1)Distributed, high-performance PMC-S control system for machine control, health monitoring, system protection and predictive maintenance

Type (6)Machine performance algorithm “advanced motor and speed control” for increased machine uptime, coal production and longer service life

Type (5)Widespread use of intrinsically safe components for improved serviceability and maintenance

Type (7)Available cutter motors – 620 kW and 750 kW at 50 Hz (998 hp and 1,207 hp at 60 Hz)

Type (6)Maximum drum diameter of 2500 mm (98 in)

Type (8)Robust cowl drive mechanism (optional)

Type (1)Reconfigurable gear cassettes for adaptation of drum speeds

Type (4)Transmission rating of 750 kW at 50 Hz (1,207 hp at 60 Hz)

Type (3)Quillshaft transmission protection

Type (5)Separate oil compartments for high speed and planetary section (optimal cooling and lubrication)

Type (9)Vibration monitoring (optional)

Type (2)Integral monitoring transducers

Type (4)Modular design enabling for selective overhauls

Type (2)Maximum protection of electrical boxes, providing the highest level of flameproof integrity, protects gearboxes against torsion

Type (3)Split mainframe is available in case of transportation limitations

Type (1)High structural integrity and absorption of all cutting and haulage forces, providing maximum protection for all major units

Type (5)Spray boom retrofittable

Type (6)Mainframe add additional weight to cope with the most challenging cutting conditions

AFC Pan Width - Minimum41in

Diameter - Shearer Cutting Drum63in

Machine Height - Over Main Body58in

Clearance from Drum to AFC Toeplate12in

Ranging Arm Cutting Drum Diameter63in

Height - Top of Machine Main Body58in

AFC Pan Width - Maximum53in

Cutting Height - Minimum71in

Ranging Arm Length - Hinge to Drum111in

Distance Between Ranging Arm Hinge Points332in

Maximum Cutting Drum Overall Width45in

Cutting Height - Maximum155in

Shearer Drum Undercut of Floor16in

Distance Between Drums with Arms Horizontal554in

Vertical Tunnel Clearance24in

Distance Between Trapping Shoe Centers252in

Standard

Powerline

WLAN

Optional

100 kW (134 hp)

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